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Shipyard Risk Assessment Jun 2026

Working in tanks, voids, and double bottoms where air quality can deteriorate rapidly.

Can we move the task to the workshop instead of doing it on the ship? Substitution: Can we use a non-toxic solvent? shipyard risk assessment

A shipyard risk assessment is a systematic process to identify, evaluate, and prioritize potential hazards and risks associated with shipyard operations. The goal of this report is to provide a comprehensive risk assessment of a shipyard, highlighting potential hazards, and recommending measures to mitigate or eliminate them. Working in tanks, voids, and double bottoms where

| Activity | Hazard | Potential Harm | Required Controls (Examples) | | :--- | :--- | :--- | :--- | | | Sparks, UV radiation, Fumes | Fire, Explosion (in tanks), Arc Eye, Metal Fume Fever | Gas-free certificate, Fire watch (30 min post-work), Fire blanket, LEV (Local Exhaust Ventilation), PPE (Welding mask, leathers). | | Confined Space Entry (Tanks) | Oxygen deficiency, Toxins, Engulfment | Death by asphyxiation or poisoning | Permit system, Continuous gas monitoring, Forced ventilation, Standby rescuer with harness, Lock-out/Tag-out (LOTO). | | Working at Height (Masts/Hulls) | Fall from height | Fractures, Spinal injury, Fatality | Scaffold inspection tag, Guardrails (priority), Safety harness with twin lanyards, Boom lift (fall arrest). | | Lifting & Rigging (Cranes) | Dropped load, Crane collapse, Crush | Amputation, Fatality | Certified crane & rigging gear, Spotter/Signalman, Exclusion zone under load, Load weight verification. | | Painting (Spraying) | Volatile Organic Compounds (VOCs), Isocyanates | Asthma, Chemical burns, Explosion | Supplied air respirator (not just a mask), Explosion-proof lighting, No smoking, Skin barrier cream. | | Docking / Undocking | Structural instability, Flooding | Sinking of vessel, Multiple fatalities | Docking plan approved by naval architect, Controlled flooding/ballasting, Continuous hull monitoring. | A shipyard risk assessment is a systematic process